Samarth Electronics

Samarth Electronics

Complex Geometry & Internal Passage Cleaning

Ultrasonic Cleaner with Dunking System - For Parts with Blind Holes & Internal Passages

The basket is mechanically raised and lowered into the tank at controlled speed - displacing trapped air from blind holes, deep cavities, and internal passages before ultrasonic cleaning begins. Essential for hydraulic manifolds, valve bodies, engine blocks, and aerospace components. Manual, semi-auto, and full PLC automation. Hoists to 500kg. IEC certified. Exported worldwide.

✓ IEC Certified19+ Years Mfg.🌎 Export to 12+ Countries⚙ Custom-Built
ISO & IEC Certified  |  19+ Years Manufacturing Excellence  |  Export: UAE · USA · Germany · UK · SE Asia · Africa & More

Product Overview

In a standard immersion tank, trapped air inside blind holes, cross-drillings, threaded bores, and internal passages shields surfaces from cleaning solution โ€” the cavitation simply cannot reach them. A dunking system solves this by mechanically raising and lowering the parts basket at controlled speed. As the basket descends, liquid rises and displaces trapped air from every cavity, ensuring complete wetting before ultrasonic cavitation begins.

Samarth Electronics manufactures dunking systems at three automation levels: manual (hand-operated), semi-automatic (motorised lift with programmable multi-dip cycle), and fully automatic PLC (basket transfer across multiple tanks with programmable dip sequences, dwell times, and inter-tank transfer). Basket hoists from 10kg bench units to 500kg for locomotive gear cases and large castings.

Key Features & Benefits

๐ŸŽฏ

Air Displacement Mechanism

Controlled dip motion displaces trapped air from blind holes and cavities โ€” cleaning surfaces static immersion cannot reach.

๐Ÿ”„

Multi-Dip Cycles

1โ€“99 programmable dips per tank. Set descent speed, dwell time at bottom, and pause between dips independently.

๐Ÿค–

Three Automation Levels

Manual / motorised semi-auto / fully automatic PLC multi-tank transfer with complete sequencing.

โš–๏ธ

Hoists to 500kg

Electric basket hoists for safe handling of heavy locomotive gear cases and large industrial castings.

๐Ÿ”Š

Ultrasonic Throughout

28โ€“40 kHz cavitation continues throughout the entire dip cycle โ€” simultaneous displacement and cavitation.

๐Ÿ“Š

Full Process Logging

Dip count, dwell time, temperatures, and tank transfer sequences all logged for quality traceability.

Technical Specifications

ParameterSpecification
Frequency28โ€“40 kHz
Descent speed20โ€“200 mm/min adjustable
Dip cycles1โ€“99 per tank programmable
AutomationManual / semi-automatic / fully automatic PLC
Hoist capacity10kg to 500kg electric hoist
Tank sizes10L to 5,000L+ custom
Power supply230V/50Hz or 400V/50Hz 3-phase
CertificationIEC certified

Applications & Industries

๐Ÿ”ง Hydraulic Manifolds & Valve Bodies๐Ÿš— Engine Heads & Cylinder Blocksโœˆ๏ธ Aerospace Componentsโš™๏ธ Precision Moulds & Dies๐Ÿ—๏ธ Die Castings๐Ÿ”ฉ Complex Machined Parts๐Ÿฅ Medical Implants๐Ÿš‚ Railway Gear Components

The correct choice whenever parts have blind holes, deep cross-drillings, threaded bores, or any internal feature where trapped air prevents cleaning solution from penetrating.

🌎 Exporting Ultrasonic Cleaner with Dunking System Worldwide

Samarth Electronics exports Ultrasonic Cleaner with Dunking System to buyers in 12+ countries. Every unit is built at your destination voltage (110V/220V/230V/400V), IEC certified, and ships with full technical documentation, CE declaration where required, and certificate of origin for preferential trade duty treatment.

🇦🇪 UAE & Gulf🇺🇸 United States🇩🇪 Germany & EU🇬🇧 UK & Ireland🇲🇾 SE Asia🇦🇺 Australia & NZ🌎 Africa🇧🇩 Bangladesh & Nepal
Request Export Quotation

Why Choose Samarth Electronics?

🏆

19+ Years Manufacturing

Since 2006 โ€” thousands of units delivered across India and 12+ export countries.

IEC Certified

Full IEC electrical certification. CE-compatible designs available for European buyers.

100% Custom-Built

Every unit built to your specification โ€” tank size, frequency, voltage, automation level.

📄

Complete Documentation

Material certs, calibration records, IQ/OQ protocols, CE declarations โ€” all supplied.

🔧

Lifetime Spare Parts

Parts dispatched to any country within days. Remote technical support always available.

💰

Factory-Direct Pricing

No distributor markup โ€” 40-60% below European brands for equivalent IEC-certified quality.

Frequently Asked Questions

A dunking system adds controlled vertical motion to the cleaning cycle โ€” displacing trapped air from blind holes and internal passages so liquid reaches every surface before ultrasonic cavitation begins. You need one whenever parts have blind holes, deep cavities, threaded bores, or internal passages that a static tank cannot clean.
1โ€“3 dips per tank is sufficient for most parts. Very complex parts (hydraulic manifolds with many cross-drillings, deep-pocket castings) may need 5โ€“15 dips. Our engineers recommend a starting programme based on your part geometry โ€” validated by cleanliness test.
Yes. Fully automatic PLC systems transfer baskets between wash, rinse, passivation, and drying tanks automatically. The operator loads parts at the start and collects clean parts at the end โ€” all sequences are programmable and logged.
Standard electric hoists: 10kg, 50kg, 100kg, 200kg, 500kg. For parts above 500kg, we design overhead crane integration systems. Contact us with your heaviest single-load weight.
Yes โ€” to aerospace and automotive manufacturers in Germany, Thailand, and UAE, hydraulic component producers in UK and Malaysia, and railway maintenance facilities in India and internationally.

Get Your Ultrasonic Cleaner with Dunking System โ€” Quoted & Delivered to Your Location

Tell us your application, quantity, and destination. Our engineers respond within 24 hours with a complete quotation โ€” no obligation.

Send Enquiry Download Catalogue

Our Products